Upholstery Foam in Minneapolis, MN

Looking for upholstery foam near Minneapolis for your next home or business project? Midwest Fabrics offers a full range of high-quality foam, perfect for cushion replacement, furniture upgrades, automotive interiors, and more. From residential sofas to commercial seating, our upholstery foam delivers comfort, support, and long-lasting results.

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Your Local Source for Upholstery Foam in Minneapolis

Midwest Fabrics has supplied quality upholstery foam across Minnesota since 1983, supporting homeowners, upholsterers, and businesses. From cushion replacement to custom builds, we carry sew foam, firm, and closed cell options for furniture, auto, and outdoor use.

Foam is available by the yard, giving you the flexibility to order just what your project calls for. We provide shipping throughout the Twin Cities and offer local pickup at our South St. Paul location. You can also request a foam sample to check firmness or thickness before placing a full order.

Contact

Shop Premium Upholstery Foam by the Yard in Minneapolis

Address
1226 Concord St S. South St Paul, MN 55075, USA

Phone (Toll Free)
1-800-328-0960
Phone (Local)1651-451-6289
Fax651-552-6018
Email
contact@midwestfabrics.com

Hours
Monday - Friday 8am - 4:30pm

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Upholstery Foam FAQs for Minneapolis Projects

What are the different types of upholstery foam available?

Upholstery foam comes in a variety of forms to suit different types of furniture, cushion replacement, and upholstery projects. The right type depends on how and where the foam will be used, from indoor seating to outdoor or automotive applications.

  • Sew foam is light and easy to shape, commonly used in sewing projects, headliners, and upholstery builds that need soft layers under fabric or vinyl.
  • Firm foam sheets are more structured and ideal for sofas, chairs, or commercial seating where support and shape retention matter.
  • Closed cell foam resists moisture and works well for marine cushions, patio furniture, or any outdoor use around Minnesota.

You can read more about the different types of foam and how they’re used.

What is upholstery foam made of, and how does it affect performance?

Most upholstery foam is made from polyurethane or high-resilience (HR) materials, each offering different levels of firmness, airflow, and durability. HR foam, such as our HR30 or HR60 sheets, is common in sofas and commercial seating because it provides balanced support and keeps its shape. The foam’s internal structure affects how it performs over time. If you're curious about how that impacts comfort, our guide to how foam structure affects support and comfort is a good place to start.

How thick should upholstery foam be for cushions or seating?

Foam thickness depends on how the cushion will be used. For everyday furniture like couches or dining chairs, foam thickness between 3 to 6 inches is common. A 4" or 5" medium firm foam works well for most cushion replacement projects at home. You’ll find thickness options like 3", 4", and even 6" in our upholstery foam collection.

What foam density works best for a sofa or couch project?

For most sofa cushions in a residential setting, medium-density foam offers a good balance of comfort and durability. If the seating gets a lot of daily use, a high-density option like HR30 is often preferred since it holds its shape and provides better long-term support. For firm seating or commercial furniture in a business setting, HR60 foam may be a better fit. You can learn more about the best foam density for sofa projects, especially if you're planning a cushion replacement or DIY upholstery project at home.

Do you carry closed cell foam for outdoor or marine use near Minneapolis?

Yes, we stock closed cell foam that works well for marine seating, patio furniture, and other outdoor uses around Minneapolis and Twin Cities. This type of foam resists moisture and holds its shape even when exposed to rain or humidity. It’s often paired with marine vinyl for projects like boat cushions or backyard furniture.

What’s the difference between high-density foam and medium-firm foam?

Foam density and firmness are often confused, but they’re not the same. Density refers to how much material is packed into the foam and affects how long the foam lasts. Firmness refers to how soft or stiff it feels when you sit on it. For example, a high-density foam can still be soft if it has a lower firmness rating. If you're not sure what to pick for your upholstery project, check out this guide on how firmness and density impact seating feel, which breaks down the differences with clear examples.

Can I buy upholstery foam by the sheet or by the linear yard?

Yes, you can order upholstery foam by the sheet or by the linear yard, depending on your project needs. Foam sheets like 24" x 82" are ideal for larger builds, while buying by the yard helps reduce waste when you only need a smaller amount. This flexibility makes it easier for customers working on everything from sofa cushions to automotive interiors or custom seating to get exactly what they need. Our upholstery foam collection includes a variety of sizes and firmness options to match different types of upholstery projects.

How long does upholstery foam last with regular use?

Foam lifespan depends on how it's used and the type you choose. In a residential setting, medium-density foam can last several years with everyday use. For high-traffic furniture or commercial seating, a high-density foam like HR60 holds up better and keeps its shape longer. If you're working on a cushion replacement or a new build, proper care and choosing the right foam for the application can extend its lifespan. Here are some tips on how to extend foam durability for better long-term use.

What’s the best way to cut upholstery foam for a DIY project?

Cutting foam cleanly at home is easy with the right tools. A basic serrated knife, electric knife, or foam cutter works well for most thicknesses. For more precision, especially in curved or angled cuts, you might consider upholstery supplies from our upholstery tools collection. If you're just starting a DIY foam project, our guide on tools for cutting foam cleanly can help you find what fits best.

Can I check foam availability or get help with my order online?

Yes, you can visit our website to see what’s currently in stock and available to order. We update our inventory regularly so you can find what you need for your upholstery project right away. If you have questions before placing an order, just reach out through our contact page and we’ll help you continue the process or get started today.

How do shipping charges work when I order foam online?

Shipping charges shown during checkout are estimates based on the foam’s size and weight. In most cases, they’re accurate. However, because large or combined items may change package dimensions, the final charge could differ slightly. If there's a change, we’ll contact you before completing the order to confirm updated shipping costs. This helps us make sure your upholstery foam order is packed safely and priced fairly. For more information, check out our shipping page.